Home / Smart Factory / Equipment Data Collection

Equipment Data Collection & Management System

Control equipment remotely, monitor it in real time, and manage diagnostics and maintenance. Improve equipment safety, extend service life to cut management costs, and raise utilization to boost productivity.

DATA ACQUISITION

The System at a Glance

DAQ BOARD collects data from field equipment and integrates it on the control-room SQL server over wired and wireless links.

DAQ
BOARD-based collection
Equipment data & status diagnostics
12 types
Multi-sensor data
Torque, vibration, temperature, pressure & more
Communication link
Ethernet ยท LoRa
SQL
Integrated server
Monitoring & history management
BENEFITS

Benefits

Managing equipment status with data improves safety, cost and productivity all at once.

๐Ÿ›ก๏ธ

Improved safety

Monitor equipment status in real time and detect anomalies early to prevent accidents.

๐Ÿ’ฐ

Longer life & lower cost

Diagnostics and maintenance management extend equipment life and reduce management costs.

Higher utilization & productivity

Manage utilization and production quantity with data to boost productivity.

DAQ BOARD

What We Collect

It receives a wide range of signals from PLC, motors, inverters and HMI to collect equipment data and diagnose status.

Collected items (sensors)

TorqueSpeedDisplacementVibration TemperaturePressureFlowConcentration VoltageCurrentNoiseContamination

Signal sources: PLC ยท Motor ยท Inverter ยท HMI

Signal interfaces

0~5V / 0~10V0(4)~20mA RS232 / RS485TCP/IP

Broadly accepts analog, digital, serial and Ethernet signals.

SYSTEM

System Architecture

Field equipment โ†’ DAQ BOARD & hub โ†’ wired/wireless communication โ†’ control-room SQL server

< Field >

Equipment + DAQ BOARD

Various equipment (CNC, press, etc.) DAQ BOARD โ€” data collection & diagnostics Hub aggregation
โ†’Ethernet / LoRa
Communication

Wired & Wireless link

Ethernet physical wiring (wired) LoRa wireless communication TCP/IP transport
โ†’Collect & store
< Control Room >

Management System + SQL

Database Server (SQL) Equipment status monitoring Maintenance history management
APPLICATION

Applications

Applied across a wide range of field equipment, from machining equipment to test, performance and durability equipment.

๐Ÿ› ๏ธ

CNC machining equipment

Collect operating, load and production data from machining equipment.

๐Ÿ”ฉ

Assembly / Press

Monitor the status of assembly and press processes.

๐Ÿงช

Ultrasonic cleaner

Manage temperature, concentration and status of the cleaning process.

๐Ÿ”ฅ

Vacuum heat-treatment furnace

Collect heat-treatment temperature, pressure and vacuum data.

โšก

Automatic welder

Monitor welding current, voltage and status in real time.

๐Ÿ“

Test / performance / durability equipment

Collect and record data from test equipment.

PLC ยท Inverter ยท Motor

Collect control-device signals directly.

Other equipment

Broadly supports equipment that uses standard signals.

MANAGEMENT

What the Control Room Manages

๐Ÿ“Š

Utilization

Aggregate and manage utilization for each piece of equipment.

๐Ÿ“ฆ

Production quantity

Track production output in real time.

Equipment status monitoring

Monitor equipment status on a single screen.

๐Ÿงพ

Maintenance history

Accumulate inspection and repair history as data.

CONTACT

Inquire about Data Collection

Our Smart Factory Division will personally advise you on the data collection and management system configuration and adoption process tailored to your equipment types and collection items.

See all contact details
Smart Factory Division
ContactKim Jinhong / Manager

Ready to turn your equipment data into an asset?

Tell us about your current equipment environment and we will propose a collection and management setup.

Data Collection Inquiry